Polaris Screen System

  • Space Saving
  • Metal Halide Lamp
  • Screen Stretcher/ Coater/ Dryer/ Exposure/ Inspector
  • Mirror Finish Reflector
  • Single Phase, Plug And Play
  • Digital Light Integrator
  • Castor Wheel For Easy Mobility
  • Highly Stretchable Vacuum Rubber Blanket

Specification

Min. – Max. Frame Size16″” x 16″” OD (41 cm x 41 cm) to 34″” x 40″” OD (86 cm x 102 cm)
Power Supply208-230 V AC, 1 Ph, 16 Amps, 50 Hz
Total Power Consumption3.8 kW
Screen Frame Thickness1.0″ – 1.5″
Mechanical Stretcher / Tension Meter
Max. Tension Permitted16 to 20 Newtons (Depending On Fabric)
Emulsion Coating Stand & Trough
Coating Trough Length With 2 End Cover23″(58 cm)
Screen Dryer
Auto Switch-Off Timer1 to 30 Mins.
Max. Heating Capacity45° C
Power Consumption2.6 kW
Screen Exposer
Exposing LampMetal Halide – 1000 Watts
Power Consumption1.2 kW
Dimensions (LxWxH)10.5′ (L) x 4.5′ (W) x 7.0′ (H)/ 126″” (L) x 54″” (W) x 84″” (H)/ 320 (L) x 137 (W) x 213 (H) cm
Weight10.5′ (L) x 4.5′ (W) x 7.0′ (H)/ 126″” (L) x 54″” (W) x 84″” (H)/ 320 (L) x 137 (W) x 213 (H) cm

Features

MECHANICAL FABRIC STRETCHER WITH TENSION METER
  • No expensive air compressors required, no electricity required
  • Quick fabric locking for faster setup
  • 8 adjustable stretching knobs enables to maintain proper tension on wrap and weft
  • Adjustable clamping device stretches min 16” x 16” to max 34” x 40” OD frames
  • Tension meter helps to stretch fabrics to its optimum
EMULSION COATING STAND WITH TROUGH
  • Unique spring loaded clamp holds the screen firmly to avoid shake while coating and saves on additional person to hold the screen while coating
  • Fully anodised coating trough with superior edge quality, obtains smooth emulsion finish, avoids marks and streaks
  • Adjustable clamping device to suit various screen frame size which also helps turn screen faster for coating both sides
  • Emulsion coater storage shelf avoids dust and pre-exposure of emulsion
SCREEN DRYER
  • 3 screens storage capacity maximizes production
  • Double wall fabrication with thermal insulation to retain heat and minimize power consumption
  • High efficiency heaters dries emulsion faster and reduces downtime for additional coats
  • Horizontal screen drying equalises emulsion thickness delivers better Rz value (Smooth flat emulsion)
  • Compact low power low noise fans ensures perfect air circulation
  • Digital temperature controller maintains consistent temperature
SCREEN EXPOSURE
  • High quality metal halide lamp delivers faster exposure, best for dual cure and photopolymer emulsions
  • Digital light integrator ensures perfect exposure with consistency and repetition accuracy
  • Highly stretchable good quality vacuum rubber blanket makes perfect contact between fabric and positives for quality reproduction delivers finer reproduction details and produces sharp edges
  • Mirror finish reflector increases light efficiency
  • Top cover to avoid light reflection in darkroom thus avoids pre-exposure if coated screens are stored in the same room
  • Powerful low maintenance vacuum pump for fast production
  • Gas cylinder for comfortable loading of glass frame
SCREEN INSPECTOR
  • Uniform light provides conveniency in spot touching and screen inspection
  • Light automatically turns ON when screen inspector pulled out, switches OFF when pushed
  • Screen inspector mounted on guide rails slide in with screen frame and saves time